Performance measurement the project business plan and ultimately the. Within process industry, a strategic view of maintenance activities is common, and most. If so, share your ppt presentation slides online with. International atomic energy agency, manual on maintenance of. There are many different types of maintenance strategies.
Benchmarking, benchmarks and performance indices the greatest thing a human soul ever does in this world is to see something and tell what it saw in a plain way. Basically, rcm methodology deals with some key issues not dealt with by other maintenance programs. It is common to track metrics on a monthly basis so that trends and performance versus targets are immediately apparent. Reliability centered maintenance is a process used to determine systematically and scientifically what must be done to ensure that physical assets continue to do what their users want them to do.
A book of this nature is the result of many efforts, only a few of which can be acknowledged here. The frenetic pace of the latter part of the 20th century to escape the perceived y2k trap by replacing traditional cmmss with expensive integrated business solutions and the constant need to improve equipment uptime at lowest cost is necessitating radical changes in the way in which we practice maintenance. Reliability centered maintenance rcm download ebook pdf. You may want to investigate reliability centered maintenance rcm. Business centered maintenance auditing methodology chapter 2. Reliability centered maintenance is the property of its rightful owner.
Through the proposal, company motivated to increase profit over the production and availability of system continuously. If the rcm is applied by right people and by the right way, the result can be profitable for the mining companies. Resnikoff has written an accompanying mathematical treatment of the subject, titled mathematical aspects of reliability centered maintenance. Reliability centered maintenance cost reduction and planned maintenance optimization as much as 43% of unplanned downtime is caused by equipment failure. This tecdoc describes the concept of reliability centred maintenance rcm which. Reliability centred maintenance identifies the functions of the company that are most. A maintenance managers guide to reliability centered maintenance. When done correctly, rcm can affect your companys bottomline in. Click download or read online button to get reliability centered maintenance rcm book now. The bcr is the prime metric used to prioritize repair actions after a failure has already occurred. Multiply the bcr by the assets failure likelihood factor aflf to calculate the assets reliability optimization ranking ror. This paper discusses the results of a research study done to investigate strategy in the maintenance environment of power generation systems.
The thesis project was carried out concentrating on the reliability centered maintenance, rcm, methodologies. Reliability centered maintenance, or rcm, is a corporatelevel maitenance. The application of new technology and the implementation of new business practices mean that effective maintenance of plant and equipment requires greater technical and managerial skill. Reliability centered maintenance project managers guide. Knowing the cause of the failure allows you to plan and schedule maintenance to. Reliability centered maintenance, rcm, implementation of rcm, rcm analysis. Business centred maintenance is an attitude, concept and process of continuous improvement in maintenance and manufacturing processes to improve overall. Integrating reliability centered maintenance with statistical forecasting techniques and cost engineering on machine in casting plant of automotive parts suthep butdee and tadpon kullawong department of production engineering, faculty of engineering, king mongkuts university of technology north bangkok, bangkok, thailand corresponding author. Guidance notes on equipment condition monitoring techniques. For maintenance to be fully effective then it needs to be a full partner in the business process. Auditing human factors in maintenance management chapter 3. There were different types of machines in the finishing line and 83 individual machines. Applying of the reliability centered maintenance methodology showed that the main time between failures for the plant equipments and the probability of sudden equipment failures are decreased.
Reliabilitycentered maintenance this strategy is more indepth than the rest. The author, anthony kelly, an experienced international consultant and lecturer on this subject, calls his approach business centred maintenance bcm because it springs from, and is driven by, the identification of business objectives, which are then translated into maintenance objectives and which underpin the maintenance strategy formulation. Ill explain how computerized maintenance management software can make rcm a reality for your business. A systematic approach to devising optimal strategy for maintaining industrial plant. A businesscentered maintenance methodology kelly, 2006. Businesscentred maintenance originated in the process industry, and. Army construction engineering research laboratory cerl report p. This paper describes the application of reliabilitycentered maintenance methodology to the development of maintenance plan for a steamprocess plant. Redesign the system 243 recording the process on the decision worksheet 249 failure. The selected policy or strategy must achieve a toler. Maintenance remains one of the very few business areas where significant increases to business profits can be made. The profitability of any industry depends on the reliability and performance of the plant that it uses. The preparation of a maintenance policy and strategy is an excellent start. The product of the scr and the pcr is the businesscriticality ranking bcr.
It revolves around the idea that analyzing all the possible aspects where an equipment can be damaged in the future and creating a customized maintenance strategy plan for each one of these issues and individual machines is the most effective approach to maintenance. Our early ancestors learned heuristically that being effective huntergatherers required a basic set of tools such as stone blades, spears, hammers, flints, ropes, nets, etc. The selection of a production method is dependent on the business as well as. A maintenance manager can control up to 40% of a companys costs and often has a direct effect on production output. Business centered maintenance a major revolution is quietly underway in the world of maintenance. Pdf failure modes and effects analysis from superfactory excellence program. This study identifies the business objectives, which are then translated into maintenance objectives and underpin the strategy formation. Reliability centered maintenance rcm magazine provides the following deinition of rcm.
Scheduled maintenance or scheduled restoration 223 scheduled replacement or scheduled discard 226 the rcm pm analysis 227 the rcm decision diagram 228 failure is unacceptable. Maintenance strategy, reactive maintenance, preventive maintenance, proactive maintenance, reliability, life cycle costing, change management, human factors. Navair 0025403 01 august 2011 management manual guidelines for the naval aviation reliability centered maintenance process this manual supersedes navair 0025. Pdf handbook of maintenance management and engineering. Guide for surveys based on machinery reliability and. An analysis of maintenance strategies and development of a.
In the finishing line there were no preventive or planned maintenance at all, only reactive maintenance when something failed. If the above rcm metrics do not sufficiently capture the objectives of your rcm program an alternative list is provided in figure 11. Dot is committed to ensuring that information is available in appropriate alternative formats to meet the requirements of persons who have a disability. The main objective of reliabilitycentered maintenance is the costeffective maintenance of the plant components inherent reliability value.
Contemporary maintenance strategies, when properly introduced, can lead to. The mission of femp is to facilitate the federal governments implementation of sound, cost effective energy management and investment practices to enhance the nations energy security and. These are then translated into the maintenance objectives which, in their turn, are used to underpin the formulation firstly of strategy the subject of book 1, strategic maintenance. Reliability centered maintenance project managers guide executive summary hundreds of public and private sector organizations around the world have demonstrated that reliability centered maintenance rcm is consistently capable of significantly increasing asset performance by delivering value to owners, customers and stakeholders. Reliability centered maintenance rcm is an analytical process to determine the appropriate failure management strategies, including pm requirements and other actions that are warranted to ensure safe operations and costwise readiness. Also illustrated in detail, with reallife examples, is the stepbystep process for developing, implementing, and maintaining a premier classical rcm program. Handbook of maintenance management and engineering. Effective implementation of reliability centered maintenance. Included are real life examples of flawed preventive maintenance programs and how they led to disasters that could have easily been avoided. Altogether, reliability centered maintenance is one of the most powerful asset management strategies that can be used in every industry section.
Below, ill explain what reliability centered maintenance rcm is, show you how maintenance teams use it to save thousands of dollars, and cover two crucial components for success. Department of energys federal energy management program femp. It contains a framework of guidelines for deciding maintenance. The business centred maintenance manual is a guide aimed at maintenance managers who demand that their maintenance initiative focuses on the bottom line profitability of the company. Fundamentals of asset management 3 drawing from the am knowledge base this workshop is produced by ghd inc. Failure modes and effects analysis business case costbenefit analysis. This article is intended to guide industry to effective implementation of reliability centered maintenance rcm by identifying the pitfalls to avoid, by introducing new concepts that make rcm. Reliability centered maintenance made simple for people like me.
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